Now every engineer knows that's all wrong. The 180 has a factor
of 1.125 horsepower advantage over the 160, thus, at the same
percentage power setting, the 180 should have bested the 160
in speed by the cube root of the power ratio-in this case the
180 should have been 4% faster than the 160. But it wasn't. We
flew wing-to-wing for almost half an hour, both indicating 120
(m.p.h.) on the airspeed indicators, with nothing but an occasional
moment of sloppy flying making any difference in our relative
position. Here, indeed, was a mystery.
After landing at Guaymas for fuel and a coke, Bob Cimino and
I went over every possible reason for the excellent performance
of the 160 conversion, and only one thing surfaced. The 160 sported
a set of Hoerner-designed wing tips. It took a close look to
spot the difference, but there appeared to be little doubt that
this was the only substantive difference in the two airplanes
(aside from the h.p. difference). Bob had bought the tips from
Met-Co-Aire, in Fullerton, California, and recommended that I
contact them for further information.
Since N5QB lives at the Fullerton airport, this presented little
problem when we returned to home base a few days later. A visit
to the offices of Met-Co-Aire yielded a brochure which promised,
among other things, an increase in rate-of-climb by 60 feet per
minute, increased cruising speed, shorter takeoff and landing
roll, a 4-5 mph lower stall speed, and an increase in the overall
stability of the aircraft.
This sounded like quite an order, so we obtained
a copy of the original report, by Dr. Sighard Hoerner, which
had been
prepared
and distributed by the USAF Air Materiel Command at Wright-Patterson
AFB. (For those interested in the report it is identified as
Technical Report No. 5752, "Aerodynamic Shape of the Wing
Tips.") A review of the report indicates that the original
Cherokee rounded wing tips are just about the least favorable
shape to use, while the slight modification provided by the
Hoerner contour effectively increases the wing area, increases
the aspect
ratio, and reduces the parasitic drag. Since the increase in
aspect ratio automatically decreases the induced drag, there
appeared to be quite an advantage in drag reduction, both induced
and parasitic. The Hoerner report also forecast a 1 to 2% increase
in range with the new-design tips. The increased lateral stability
mentioned by Met-Co-Aire arises from Dr. Hoerner's finding
that the improved tip was the equivalent of adding 1.5 degrees
of
additional wing dihedral.
With promises like this, and the iron-clad proof based on Bob
Cimino's 160's performance against N5QB's 180, the price didn't
seem too bad, so minutes later we walked out of the Met-Co-Aire
shop with a shiny new set of tips and the greatest of expectations.
Since the new tips came undrilled-without holes
for the mounting screws-we stopped in at the local parts
house and acquired
a neat gadget called a "strap
duplicator." This is
a clever tool which provides a guide when you want to drill
a hole
to match up with an existing hole under the place where you're
drilling. (It's easier to understand if you try to do the job
without it, so, be smart, don't approach the job without a
strap duplicator. Met-Co-Aire now sells these, also.)
We only had to drill out about five of the roughly 50 screws
we had to remove to get the old tips off (rust, corrosion, and
lousy screw heads all contributed to the problem) and after the
old tips were off it took only about 30 minutes to complete the
most workmanlike installation of each of the new tips. (Yep,
we used stainless steel screws and molybdenum disulfide lubricant
to assure that we'd never have to drill out those particular
screws again.)
It was hard to tell, during the test flight, whether the takeoff
run was any shorter, but N5QB sure seemed to be a lot more stable
in roll during level flight. We tried a few stalls at altitude,
and have to admit that the stall speed appeared to be about 5
mph (indicated) lower. But, who's to be certain? N5QB runs around
with so many different loads and weight/balance schedules that
we can't be sure about that one. The payoff had to be another
side-by-side run with N5985W, with its 160-horse mill and the
same tips.
A couple of quick phone calls and a week later
the Cimino family and the Hayes family met at Camarillo airport
with close
to the
same loading ratio that we had during the original "shoot-out." After
a quick lunch we took off and headed for the Santa Monica VORTAC,
carefully set power to as close to 75% as we knew how, turned
on the DMEs, and sat back to assay the results.
Surprise! The Quiet Bird slowly pulled away from the 160. As
close as we could tell, both by comparison of DMEs and airspeed
indicators, N5QB was now about 4.5 knots faster when in the 120-130
mph IAS range. This agreement with Dr. Hoerner's prediction made
the whole thing worthwhile. After all, a Cherokee 180 should
be faster than a Cherokee 160 shouldn't it? This performance
ratio was verified at several different power settings, including
wide open (to eliminate the inaccuracy of tach and M.P. gauge),
and there is no mistake. The Hoerner wing tips do increase the
speed about 4%, with absolutely no penalty in any other department.
As we said, it also appears to be more stable in slightly-rough
air, but that's a subjective thing we can't testify to.
Met-Co-Aire has a stack of brochures on the Hoerner tips that
they'll be glad to provide in response to any inquiries. Their
address is P.O. Box 2216, Fullerton, California 92837, and their
phone is (714) 870-4610. You might also ask them about the Cherokee
tip tanks they are presently in the process of developing. Imagine,
the Hoerner tips with 12 gallons of extra fuel in each tip. Lovely!